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Leak-Controlled Castings

Pressure-Tight Aluminum Die Castings Manufactured to Drawing.

Casting and machining routes developed around sealing faces, fluid passages and pressure integrity — with acceptance criteria agreed before tooling release.

Submit Your DrawingReview RFQ RequirementsDownload Capability Profile
Drawing Review

Representative component requirements, not delivered customer projects. Each example highlights details to define for a drawing-based feasibility review.

Pump housing

Define operating fluid, pressure, impeller clearance, seal interfaces and leak acceptance.

Fluid-control housing

Review machined ports, internal passages, porosity limits and cleanliness requirements.

Liquid-cooled manifold housing

Specify coolant compatibility, thermal interfaces, joining method and pressure-test conditions.

Compressor housing

Define bore alignment, sealing-face finish, working pressure and the impregnation policy.

Typical Applications

  • Pump and valve bodies
  • Motor and gearbox housings
  • Fluid-control manifolds
  • Outdoor sealed enclosures

Materials & Finishes

  • A360 / A413 where pressure integrity drives selection
  • ADC12 / A380 after project review
  • Impregnation when approved
  • Compatible coating systems
Manufacturing Scope

Capabilities Confirmed Against Your Drawing.

Process

130–4,400T aluminum HPDC network with vacuum assistance where required

Machining

Sealing faces, ports, bores and threaded connections

Testing

Air-decay, pressure-drop or other agreed methods

Traceability

Lot-controlled inspection and nonconformance records

For Procurement & Engineering

What We Need to Quote Accurately

Send a 2D drawing and 3D model where available, together with annual volume and the requirements below. Our engineering review confirms process feasibility before pricing.

  • Test medium, pressure and allowable leak rate
  • Machined surfaces exposed to internal porosity
  • Seal type, groove geometry and surface finish
  • Impregnation policy and cleanliness requirements

Supply Framework

Commercial routeDrawing-based quotation
Tool ownershipDefined in the tooling agreement
Quality planProject-specific inspection and documentation
ConfidentialityMutual NDA available before detailed review
DeliveryExport packaging and Incoterms agreed per project

Frequently Asked Questions

Does die casting guarantee zero porosity?

No casting process should be described that way. We manage porosity risk through DFM, process selection, machining allowance and an agreed leak-test acceptance plan.

Can every part be leak tested?

Yes when the fixture, cycle time and acceptance criteria are defined. The test method and sampling level are included in the quotation.

Have a Drawing for Pressure-Tight Aluminum Die Castings?

Send the model, volume and critical requirements for engineering review and a project-specific quotation.