Acceptance & Sample Approval
Identify the assembly revision, test conditions and pass criteria before approving a reference sample.
Define your acceptance planCustom Magnetic Assemblies
If it involves magnets and other components — we build it. Send a drawing or just a concept; we'll engineer the assembly, manufacture the components, integrate them, and test the finished part.
Turn the Drawing into an Inspection Plan
Share the drawing or application description, BOM, quantity and functional target. Define what is checked on the complete assembly rather than only its individual components.
- Functional acceptance and 100% test-record requirements
- Mating datums, retention and material interfaces
- First-article documentation, traceability and change control
Product Range
Custom Magnetic Assemblies — Product Gallery
Product forms, uses and selection considerations. Final specifications are agreed for each project.
Machined Housing
Magnet positions matched to the assembly drawing.
Potted Assembly
Potting and enclosure selected for service conditions.
Threaded Pot Magnet
A holding element with a threaded interface.
Custom Assembly Forms
Part arrangement and retention defined by drawing.
SELECTION GUIDEApplication selection notesExplore applications and requirements
One Part Number Instead of Ten
Every component you add to your BOM adds receiving, inspection, inventory, and assembly cost. We consolidate.
- ✓Single-source accountability — one supplier responsible for the complete assembly — no finger-pointing between magnet, machining, and molding vendors
- ✓Integrated design review — we optimize across materials and processes — sometimes a molding change eliminates a machining operation entirely
- ✓Functional testing on the finished part — torque, flux, pull force, electrical continuity — tested as an assembly, not just as components
- ✓Kit packaging available — assemblies packaged for direct-to-line delivery — labeled, barcoded, and sequenced to your production schedule
Applications
| Application | Typical Spec | Why This Material |
|---|---|---|
| Sensor Modules | Magnet + PCB + housing | Position, speed, and current sensing modules |
| Magnetic Chucks & Workholding | Steel + magnet array | Custom workholding for machining operations |
| Magnetic Separation Equipment | Magnet grid + stainless housing | Food and pharmaceutical contaminant capture |
| Door & Closure Actuators | Magnet + latch mechanism | Soft-close and position-holding assemblies |
| Consumer Product Modules | Multi-component integration | Complete functional modules for product OEMs |
Integration Capabilities
What we can combine into a single assembly.
| Capability | Details | Volume Range |
|---|---|---|
| Magnet bonding | Epoxy, anaerobic, PSA tape — shear-tested | 1–1M+ pcs |
| Insert molding | Nylon, PPO, PPS overmolding on magnets/metal inserts | 5k+ pcs (tooling required) |
| Machining | Turning, milling, grinding on assembly components | 1–100k pcs |
| Sensor integration | Hall-effect, reed, encoder magnet + sensor pairing | 1k+ pcs |
| Potting & sealing | Epoxy potting to IP67, urethane for vibration | 100+ pcs |
| Wire harness & soldering | Magnet + coil assemblies, soldered connections | 500+ pcs |
How to Start
Three ways to bring us your project:
- ✓Complete drawing package — fastest path — we quote the assembly as-is and flag DFM issues early in the process
- ✓Performance specification — tell us what the assembly must do (force, torque, field) and the space envelope — we design and quote
- ✓Concept or problem statement — describe the function you need — our engineers propose 2–3 design approaches with trade-offs before quoting
Quality Documentation
Custom assemblies ship with documentation appropriate to your industry:
- ✓Standard — inspection report with dimensional and functional test data per shipment
- ✓Automotive (IATF) — PPAP documentation per project requirements, process capability studies, control plan, MSA
- ✓Medical & regulated — device master record support, process validation (IQ/OQ/PQ), lot traceability
Factory Tour
Inside Custom Magnetic Assemblies Manufacturing
Custom assemblies coordinate magnetic components, machined interfaces, controlled integration, metrology and shielded export packing across specialist facilities.
4 process viewsProduct-specific manufacturing
1 inspection viewRelevant quality equipment
1 packing viewProduct-appropriate protection
End-to-end process visibilityManufacturing · inspection · packing documented in one focused route
Manufacturing processInspection & testingPacking & dispatch
Automated Component Feeding
Small magnetic components are oriented and presented to downstream equipment.
Magnetic Component Forming
Controlled pressing creates repeatable magnet blanks for integration.
Robotic Magnet Assembly Cell
Robotic handling and indexed fixtures control part orientation, adhesive placement and repeatability.
Lot-Controlled Material Transfer
Palletized work-in-process moves between specialist production stages with lot control.
Interface & Datum Measurement
CMM inspection verifies mounting geometry and assembly interfaces.
Shielded Assembly Packing
Foam separation and magnetic shielding protect integrated assemblies during shipment.
Manufacturing, inspection and packing photographs for this product family.Equipment route varies by material and geometryRemote video inspection available before shipment
Frequently Asked Questions
What's the minimum order for a custom assembly?
Prototypes start at 1 piece. Production assemblies vary: bonded assemblies from 100 pieces; insert-molded assemblies from 5,000 pieces (tooling amortized); machined assemblies from 10 pieces. Tell us your annual volume — we'll find the most cost-effective process.
Can you work from just a concept?
Yes — describe the function you need (holding force, torque, field strength, geometry constraints) and we'll propose a design. Our engineering team does this weekly. There's no charge for initial design proposals on projects with realistic production volume.
How do you handle intellectual property?
We sign NDAs before receiving confidential drawings, and all tooling we build for your parts is your property. We do not manufacture proprietary assemblies for your competitors — exclusivity agreements available on request.
Can you manage sub-suppliers for components you don't make?
Yes — we regularly integrate customer-specified components (bearings, sensors, fasteners) and manage qualified sub-suppliers for specialized processes (plating, heat treatment). You receive a single assembly with one warranty.
Validation & Testing of Your Assembly
Magnetic Verification
Flux density, pole pattern and magnetization verified per the agreed plan — hall-probe mapping, Helmholtz coil measurements, or functional pull tests.
Mechanical Verification
Bond strength, concentricity and dynamic balance validated for rotating parts; dimensional reports on critical interfaces.
Documentation
FAI requirements and sample acceptance are agreed before production release. Review the documentation options
Have an Assembly Drawing or BOM?
Send it to our team — we'll review the design and quote it as a validated, ready-to-install assembly.