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Magnetic Assemblies for System Integration

Rotor assemblies, Halbach arrays, overmolded magnets, magnetic couplings and custom assemblies engineered to your interface and performance requirements.

Magnetic rotors, ring arrays and coupling components on white
Magnetic rotors, ring arrays and coupling components on white
Chinese engineer measuring a magnetic rotor assembly, concept visual
Chinese engineer measuring a magnetic rotor assembly, visual

The assembly is the inspection object.

Interface

Magnet, shaft and retention boundaries.

Drawing

Datums, fits and assembly dimensions.

Acceptance

Agree the magnetic and mechanical checks.

Why Buy Assemblies Instead of Loose Magnets?

Fewer Parts to Manage

One part number instead of five. One supplier, one shipment, one quality framework. Your receiving and assembly operations get simpler and cheaper.

Tighter Performance Control

We control the magnet grade, the steel composition, and the air gap — and verify the assembled performance, not just the components.

Assembly-Level Testing

Every assembly ships with functional test data: torque, flux, pull force, or back-EMF — measured on the finished part, not inferred from components.

One Defined Interface

A complete assembly inquiry should identify mechanical interfaces and acceptance tests, not only individual part drawings.

Explore custom assemblies

One Assembly. Clearly Defined Responsibilities.

Confirm which magnets, shafts, housings, retention features and customer-supplied parts are included in the order. Interface drawings, inspection criteria, approved revisions and test records define the delivery—not the appearance of the assembly alone.

Assembly & Functional Verification

Permanent-magnet rotor integration

Magnetic Component Integration

Magnet placement and mechanical integration reviewed together.

Two-plane rotor balance planning

Dynamic Balancing & Functional Test

Functional checks defined for the complete assembly.

Brushless motor rotor and stator configurationSELECTION GUIDEComplete assembly capabilitiesExplore applications and requirements

Our Assembly Capabilities

Magnet Bonding

Structural epoxies and anaerobic adhesives, shear-tested per lot.

Insert Molding

Nylon, PPO, PPS overmolding on magnet and metal inserts.

Machining

Turning, milling, and grinding of assembly components post-bond.

Dynamic Balancing

Rotor balancing to G2.5 or tighter per ISO 21940.

Magnetization

Multi-pole, skew, and pattern magnetization of finished assemblies.

Sensor Integration

Hall-effect and encoder integration into magnet assemblies.

Potting & Sealing

Epoxy potting for IP67 sealing in harsh environments.

Cleanroom Packing

Clean packing for medical and food-grade applications.

What to Include in Your RFQ

Assembly-level detail helps us quote a finished, tested part — not just components.

Assembly Definition

  • ✓Assembly drawing or BOM with exploded view
  • ✓Interface dimensions — shaft diameter, bore tolerance, air gap
  • ✓Material specifications for each component

Performance Targets

  • ✓Required output — torque, flux density, pull force, back-EMF
  • ✓Operating speed, temperature range, sealing requirement
  • ✓Applicable standards — ISO, IEC, or automotive (IATF 16949)

Production & Quality

  • ✓Annual volume and ramp-up schedule
  • ✓Inspection plan — what to test on the finished assembly
  • ✓Packaging and labeling requirements

Acceptance & Project Timing

Include the drawing revision, sample approval criteria and required delivery milestones with your inquiry.

Prepare your RFQ

Have an Assembly Drawing or BOM?

Send it to our team for engineering review and quotation — we quote it as a finished assembly with performance testing included.

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Confidential RFQ · NDA Available Upon Request