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RF cavities + outdoor enclosures

Telecom & RF Enclosures.

Outdoor aluminum enclosures that combine RF partitioning, thermal dissipation, EMI continuity and environmental sealing in a production-ready casting.

RF cavities · Thermal path · Outdoor closure

Finned radio-housing form with connector ports
Product form: finned radio-housing form with connector ports. Review rf partitions and connector access.

Define the supplied condition, critical dimensions and acceptance plan in the drawing review. Published process references depend on material, geometry and the agreed order scope.

Feature review

Define cavity, grounding and closure interfaces.

The divided cavity form makes partition walls, cover contact lands and fixing locations visible. Review these interfaces together with the conductor or plating requirements for the proposed RF assembly.

Distinguish surfaces requiring electrical contact from areas receiving protective finish. The cavity drawing and the assembled-product test plan establish the acceptance requirements.

RF cavity partitions
RF cavity partitions

Two Housing Roles. Clear Interface Requirements.

RF cavities

Review partition geometry, machined surfaces and the conductor or plating requirements.

Outdoor protection

Define cable entries, gaskets, mounting features and the agreed environmental tests.

Thermal and grounding paths

Identify contact surfaces, bare-metal interfaces and coating-mask areas.

RF, electromagnetic shielding and environmental-protection outcomes depend on the assembled design and agreed testing—not the enclosure photograph alone.

For Procurement & Engineering

Define RF, Thermal and Ingress Requirements

Send a 2D drawing and 3D model where available, together with annual volume and the requirements below. Our engineering review confirms process feasibility before pricing.

  • Heat load and allowable thermal resistance
  • RF cavity, flatness and grounding requirements
  • IP rating, salt-spray target and UV exposure
  • Connector positions and assembly access
Commercial supply framework

Supply Framework

Commercial routeDrawing-based quotation
Tool ownershipDefined in the tooling agreement
Quality planProject-specific inspection and documentation
ConfidentialityMutual NDA available before detailed review
DeliveryExport packaging and Incoterms agreed per project
Manufacturing Scope

Thermal pads, RF cavities and protected interfaces.

Thermal design

Cast fins, machined thermal pads and interface control

RF geometry

Partition walls and cavity faces machined to drawing

Protection

Gasket grooves, ports and project-defined ingress testing

Finishing

Masked grounding zones and cosmetic powder coat

Representative Components
  1. RF geometry

    Review partitions, cavities and machined contact faces.

  2. Thermal path

    Define fin geometry and thermal-pad interfaces.

  3. Outdoor closure

    Agree grounding masks, gasket lands and ingress-test requirements.

Review together: rf partitions and connector access; thermal faces and sealing lands; finish, corrosion and inspection requirements.

Partitioned RF-cavity form with mounting holes.

Two-part finned enclosure with perimeter flange.

Finned chassis with internal partitions and connector face.

Typical Applications

  • 5G radio units
  • Base-station filters and amplifiers
  • Outdoor network equipment
  • Microwave and RF infrastructure

Materials & Finishes

  • ADC12 / A380 for complex thermal housings
  • A360 for outdoor corrosion performance
  • Conversion coating for grounding continuity
  • Outdoor powder coating by specification
Engineering & sourcing guide
Engineering & Sourcing Guide

How to Source Telecom & 5G Die-Cast Enclosures

5G Die-Cast Enclosure Design Priorities

A telecom or 5G die-cast enclosure must balance thermal fins, RF cavity geometry, EMI grounding, gasket compression and outdoor corrosion protection. Casting draft, fin spacing and machined RF faces are reviewed together so thermal and electrical requirements do not conflict with manufacturability.

From RF Housing Drawing to Production Route

Ningbo Empire reviews heat load, IP target, connector layout, coating-free grounding zones and annual volume before confirming alloy, press size, machining, conversion coating, powder coating and ingress-test scope.

Frequently Asked Questions

Can grounding areas remain coating-free?

Yes. Masking zones, conversion coating and contact resistance requirements should be identified on the drawing.

How are outdoor enclosures validated?

The agreed plan may include dimensional inspection, coating checks, gasket-interface inspection and project-defined leak or ingress testing.

Prepare the project review

Review the enclosure as a connected interface.

Send the part drawing, functional interfaces, operating conditions and production requirements.

  • RF partitions and connector access
  • Thermal faces and sealing lands
  • Finish, corrosion and inspection requirements

Have a Drawing for Telecom & 5G Die-Cast Enclosures?

Send the model, volume and critical requirements for engineering review and a project-specific quotation.